Skip to main content

Boeing 787 under scrutiny after Ahmedabad crash: Whistleblower warnings resurface

  
A heart-wrenching tragedy has taken place in Ahmedabad. As widely reported, a Boeing 787 Dreamliner plane crashed shortly after taking off from the city’s airport, currently operated by India’s top tycoon, Gautam Adani. The aircraft was carrying 230 passengers and 12 crew members. 
As expected, the crash has led to an outpouring of grief across the country. At the same time, there have been demands for the resignation of Prime Minister Narendra Modi, Home Minister Amit Shah, and the Civil Aviation Minister.
The most striking comment came from BJP MP Subramanian Swamy, who stated: "When a train derailed in the 1950s, Lal Bahadur Shastri resigned. On the same morality, I demand PM Modi, HM Amit Shah, and Civil Aviation Minister Naidu to resign so that a free and fair inquiry can be held. All that Modi and his associates have been doing so far is gallivanting, which must stop."
Amidst widespread mourning, some fringe elements sought to communalize the tragedy. One post on X featured a screenshot showing small Muslim faces with smilies, with the user "Hindu Nationalist" commenting: "And then they say why are you doubting our nationalism." The insinuation was that there was a sense of jubilation in the minority community.
Amidst these developments, attention was drawn to a CNN report published over a year ago, on April 10, 2024, headlined: "A whistleblower claims that Boeing’s 787 Dreamliner is flawed. The FAA is investigating." I was asked to revisit it, given the widespread belief that the 787 Dreamliner was one of the safest aircraft in the skies.
The CNN report quotes U.S. federal authorities stating that they were investigating Boeing after a whistleblower, Sam Salehpour—a Boeing engineer—raised repeated concerns about manufacturing shortcuts involving the 777 and 787 models. Salehpour warned that these risks could become catastrophic as the planes age. He claimed he was retaliated against by Boeing for speaking up.
The CNN story cites Salehpour's complaint to the Federal Aviation Administration (FAA), filed in January 2024 and made public on April 9, 2024. In the complaint, Salehpour warned of “two quality issues that may dramatically reduce the life of the planes.” He explained:
“I am doing this not because I want Boeing to fail, but because I want it to succeed and prevent crashes from happening... The truth is Boeing can’t keep going the way it is. It needs to do a little bit better, I think.”
The New York Times (NYT), which first reported on the whistleblower complaint, provided further insight. Titled "FAA Investigates Claims by Boeing Whistle-Blower About Flaws in 787 Dreamliner", the story explained that Salehpour alleged that parts of the 787's fuselage were being improperly fastened, potentially weakening the aircraft over time. According to him, sections of the fuselage—manufactured by different suppliers—do not align perfectly, which could cause structural failures after thousands of flights.
Salehpour, who had worked at Boeing for over a decade, said the problem stemmed from changes in how these massive sections were fitted and fastened on the assembly line. The NYT story came against the backdrop of intense scrutiny Boeing has faced, especially after a door panel on a 737 Max jet blew off during an Alaska Airlines flight in January 2024.
In response, Boeing initiated a leadership overhaul, and the U.S. Justice Department launched a criminal investigation. Salehpour’s concerns were backed by Senator Richard Blumenthal, Democrat of Connecticut, who chairs the Senate Homeland Security investigations subcommittee. He remarked:
“Repeated, shocking allegations about Boeing’s manufacturing failings point to an appalling absence of safety culture and practices—where profit is prioritized over everything else.”
The NYT article also described the Dreamliner as a wide-body aircraft known for its fuel efficiency, thanks in part to its lightweight composite body. However, since its launch in 2011, the 787 has faced a series of problems—from battery issues that led to a global grounding, to more recent quality lapses that halted its delivery.
The NYT also reported that Boeing’s South Carolina plant, where the Dreamliner is assembled, had been under fire before. Notably, another whistleblower, John Barnett, who raised concerns about practices at the same plant, was found dead in March 2024 from what appeared to be a self-inflicted gunshot wound.
Salehpour alleged that Boeing retaliated against him for raising safety concerns. According to his lawyer, Debra S. Katz, he attempted to raise these issues in internal meetings, but was ignored and eventually transferred to work on another wide-body model. There, he discovered similar issues with fuselage assembly.
According to CNN, concerns about the Dreamliner are not new. Between 2021 and 2023, FAA and Boeing halted deliveries to investigate quality control problems, particularly regarding the precision of fuselage assembly. Though the 787 was not grounded, the FAA conducted multiple investigations.
CNN also reported, on February 24, 2023, that Boeing was forced to again halt Dreamliner deliveries just months after they had resumed. Although Boeing continued production during the 2021–22 delivery freeze, the company suffered another financial blow when the FAA paused new deliveries in early 2023. Boeing delivered 34 Dreamliners between August 2022 and January 2023 once the FAA gave clearance.
“A halt of deliveries is another financial blow to the already struggling Boeing, which gets most of its money from its airline customers at the time that planes are delivered,” CNN noted.

Comments

TRENDING

Disappearing schools: India's education landscape undergoing massive changes

   The other day, I received a message from education rights activist Mitra Ranjan, who claims that a whopping one lakh schools across India have been closed down or merged. This seemed unbelievable at first sight. The message from the activist, who is from the advocacy group Right to Education (RTE) Forum, states that this is happening as part of the implementation of the National Education Policy (NEP), 2020, which floated the idea of school integration/consolidation.

RTI framework ‘nuked’? SHANTI Bill triggers alarm, grants centre sweeping secrecy powers

Has the Government of India finally moved to completely change important provisions of the Right to Information (RTI) Act, that too without bringing about any amendment in the top transparency law? It would seem so, if one is to believe well known civil society leaders' keen observations on the nuclear energy Bill passed in the Lok Sabha.  Senior RTI activist Amrita Johri has sharply criticised the recently passed Sustainable Harnessing and Advancement of Nuclear Energy for Transforming India (SHANTI) Bill, 2025, saying that it has effectively “nuked” the Right to Information (RTI) Act through the back door. 

'Shameful lies': Ambedkar defamed, Godse glorified? Dalit leader vows legal battle

A few days back, I was a little surprised to receive a Hindi article in plain text format from veteran Gujarat Dalit rights leader Valjibhai Patel , known for waging many legal battles under the banner of the Council of Social Justice (CSJ) on behalf of socially oppressed communities.

A Hindu alternative to Valentine's Day? 'Shiv-Parvati was first love marriage in Universe'

The other day, I was searching on Google a quote on Maha Shivratri which I wanted to send to someone, a confirmed Shiv Bhakt, quite close to me -- with an underlying message to act positively instead of being negative. On top of the search, I chanced upon an article in, imagine!, a Nashik Corporation site which offered me something very unusual.  I don't know who owns this site, for there is nothing on it in the About Us link. It merely says, the Nashik Corporation  site   "is an educational and news website of the municipal corporation. Today, education and payment of tax are completely online." It goes on to add, "So we provide some of the latest information about Property Tax, Water Tax, Marriage Certificate, Caste Certificate, etc. So all taxpayer can get all information of their municipal in a single place.some facts about legal and financial issues that different city corporations face, but I was least interested in them."  Surely, this didn't interest...

Inside an UnMute conversation: Reflections on media, civil society and my journey

I usually avoid being interviewed. I have always believed that journalists, especially in India, are generalists who may suddenly be assigned a “beat” they know little—sometimes nothing—about. Still, when my friend  Gagan Sethi , a well-known human rights activist, phoned a few weeks ago asking if I would join a podcast on  civil society  and the media, I agreed.

When a telecom giant fails the consumer: My Airtel experience

  Initially, I was not considering writing this blog about why I found Airtel —one of India’s premier communication service providers—to have an outrageously poor sales and customer-service experience, at least in Ahmedabad , Gujarat ’s business capital. However, the last SMS I received from Airtel regarding my request for a Wi-Fi connection in my flat in the Vejalpur area left me stunned.

It is? Modi perspires four times a day to ensure face glow? But why he loved ACs?

A former Gujarat government official recently shared a tweet   by Subramaniam Swamy where a video shows Prime Minister Narendra Modi telling school children in his hometown Vadnagar that their face would glow if they perspire four times a day. He suggested his face was glowing exactly because of this reason. I have no idea whether facial glow is linked with how many times you perspire in a day, but what I know is, Modi would profusely avoid any perspiration when he was Gujarat chief minister. Thus, in 2006, Modi undertook a fast in support of the Narmada project, which he said the Centre was not supporting. The fast, it was declared, lasted for about 51 hours. I don't recall which month it was, but to avoid perspiration, he got installed air conditions in the open, just next to the spot where he and his colleagues were undertaking fast for the Narmada dam. When some enterprising journalists tried watching the ACs, they were manhandled -- for it would show his fast in poor light. S...

Top Hindu builder ties up with Muslim investor for a huge minority housing society in Ahmedabad

There is a flutter in Ahmedabad's Vejalpur area, derogatorily referred to as the "border" because, on its eastern side, there is a sprawling minority area called Juhapura, where around five lakh Muslims live. The segregation is so stark that virtually no Muslim lives in Vejalpur, populated by around four lakh Hindus, and no Hindu lives in Juhapura.

From Ahmedabad's CG Road to the Supreme Court: My brush with the stray dog menace

It was the mid-2000s when my children wanted me to take them to the municipal market on CG Road — Ahmedabad’s posh upmarket area — where they said Kentucky Fried Chicken had opened a shop. I was reluctant, but eventually had to drive them in my Maruti Frontie car from Gandhinagar , 35 kilometres away, where we lived. After finding a suitable place to park, we went in search of the high-profile restaurant. After roaming here and there, and even asking other shopkeepers in the market area, we still couldn’t find our supposed destination. So, we decided to return to our car and drive to some other place for lunch. Suddenly, a stray dog jumped on me, catching hold of my pant. While I managed to free myself immediately — with people around shooing away the dog — I sustained a few scratches on my leg. I immediately rang up a doctor in Gandhinagar, who advised me to take an initial injection in Ahmedabad right away, which I did. I took three more shots on my return to Gandhinagar. I have ne...